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Boiler System
3D TRASAR™ Boiler Technology helps you produce reliable, safe, and cost-effective steam via a total system approach.
- Water and energy savings delivered through optimized programs
- FDA-approved oxygen scavengers, internal treatment, and condensate corrosion inhibitor
- Monitoring and control of real-time internal treatment and pre-boiler system corrosion
- Steam system protection with programs tailored for your needs
- Our Hardness Response Program detects hardness events and provides immediate response to minimize potential impact
Pretreatment
Our PermaCare™ product line helps resolve RO problems typically at a lower cost than using ion exchange to remove hardness.
- Highly effective anti-scalants prevent mineral deposits that cause fouling and downtime from buildup on your membrane
- 3D TRASAR™ Membrane Technology provides precise anti-scalant dosing
- Specially formulated cleaners remove mineral scale, insoluble scale, organic fouling or microbial residues
- Biocides to help minimize the impact of bio-growth on the operation of your RO system
Cooling Water
3D TRASAR™ Cooling Water Technology detects system variability, determines the correct response, and delivers:
- Water savings with increased cycles of concentration
- Scale and fouling prevention reduces energy
- Extended asset life through customized applications
- Access to real-time system data via performance dashboards
- Confidence that system experts are watching your system 24/7
Corn Oil Separation
Our Corn Oil Separation Program boosts your bottom line.
- Increased corn oil yield
- Improved crude corn oil quality
- Optimized recovery with innovative monitoring, automation and control technology
- Improved cleaning effectiveness of Tri-canters/Disc Stacks reduces system vibration and cleaning time, and increases corn oil separation efficiency
- Enhanced recovery across multiple equipment platforms
- GRAS-approved chemistries
Ethanol Storage
With EC5624A Plus Ethanol Corrosion Inhibitor, corrosion rates improve and costs go down.
- Optimize treat cost with pinpoint dosage from our proprietary 3D TRASAR™ Technology
- Outstanding pHe buffering power in a wide range of fuels
- Better cold weather handling; no heated storage required
- Excellent corrosion protection without risk of intake valve deposits
- An inhibitor that exceeds RFA recommendations for long term pHe buffering and corrosion inhibition
- Lowest approved treat rate
Evaporators
Our Evaporator Management Program includes:
- FDA-approved scale inhibitor product line that includes: Nalco 8975 engineered to inhibit calcium oxalate/beer stone formation and Nalco 8976 engineered to inhibit magnesium phosphate formation
- Evaporator modeling to pinpoint exactly when and where to clean-in-place (CIP); then quantify the impact
- Proprietary Evaporator CIP programs from Ecolab, the industry leader in CIP technology
- A partnership with Aquatech International that can enable design, construction and expansion of Evaporator systems
Which in turn:
- Reduces total cleaning time
- Improves cleaning effectiveness
- Eliminates acid cleaning
- Improves heat transfer
- Reduces water usage
- Reduces or eliminates costly hydroblasting
Distillation
Our unique beer column / distillation cleaning helps:
- Reduce operating pressures
- Increase beer feed rates
- Reduce downtime
- Eliminate hydro-blasting
- Improve employee safety
Thin Stillage
Our Thin Stillage Clarification process allows plants to increase ethanol output
and corn oil capture.
- Non-fermentable solids reduced in back set
- Allows for higher starch loading in mash
- Reduces thin stillage suspended solids allowing for higher solids concentration in syrup leading to less water to the dryer
- Captures over 85% of all the crude oil present in thin stillage; easier downstream corn oil recovery
Fermentation
The Trimeta alternative pH CIP program is heavily built to take on the toughest cleaning challenges in fermentation.
- Impacts ferm batch quality by helping decrease glycerol, sodium and process organics
- Adds process consistency by running longer between cleanings and cutting down on unintended foam overs
- Potential for operational savings from reduced water, energy and waste treatment costs
Heat Exchangers
Our Mash Train Heat Exchanger cleaning program:
- Eliminates acid cleaning
- Assists the plant in becoming FSMA compliant
- Improves heat transfer
- Enhances infection control by removing bio film formation